Heat Transfer Screw Processors
During the processing of many bulk materials, there is a requirement to cool, heat, or maintain a specific product temperature while conveying the product. The desired temperature fluctuations must be calculated and engineered into the system to accomplish the preferred objectives. KWS Heat Transfer Screw Processors are the perfect solution for these applications.
Engineering Guide Industry Solutions
Common Applications for Thermal Processors
- Cooling fly ash from boilers at coal-fired power plants
- Heating lime for asphalt shingle operations
- Maintaining a specific temperature for food products
- Cooling drill cuttings from a rotary dryer
KWS Heat Transfer Screw Processors indirectly transfer heat to or from bulk materials by introducing a heat transfer medium such as cool water, hot oil or steam through a special trough jacket and/or center pipe and hollow flights. Cooling or heating a bulk material to a desired exit temperature is accomplished by the surface area of the screw processor and designing the system flow to match the heat load requirements of the application.
KWS Heat Transfer Screw Processors are very cost-effective when compared to other methods of heat transfer. KWS designs and manufactures Heat Transfer Screw Processors to meet the needs of many industries, such as Chemical, Minerals Processing, Food, Power and Wastewater Treatment.
Heat Transfer Screw Processors are referred to by many different names:
- Ash Coolers
- Screw Coolers
- Screw Heat Exchangers
- Cooling Screws
- Hollow Flight Screws
Available Features / Options
- Available Construction – Carbon Steel, Stainless Steel and High-Nickel Alloys
- Unique Hollow-Flight Design For Maximized Surface Area and Heat Transfer
- Totally Enclosed Construction For Dust and Vapor-Tight Requirements
- Flight Configurations Available For Mixing and Agitating
- Custom Engineered For Your Specific Application
- Single Screw Processors
- Multiple-Screw Processors – Twin and Quad Screw
- Hollow Flight and Non-Hollow Flight Designs
Available Configurations
As a screw conveyor manufacturer, KWS is unique because we are certified by ASME to build and repair coded pressure vessels. All KWS Heat Transfer Screw Processors are manufactured in accordance with the ASME Boiler and Pressure Vessel Code. In addition, every component and assembly is manufactured in the USA by highly skilled craftsmen in an ISO 9001:2015 certified facility.
Heat Transfer Screw Processors Resources
Ask the Experts
- Product Leakage from Bucket Elevator Boot Section
- Loading Rail Cars Far Away From Storage Silos
- Metering and Heating PVC Powder for an Extrusion Process
- Best Solution For Conveying Steel Grit Vertically
- Cooling a Bio-Based Product Using a Heat Transfer Processor
- Cooling Calcite Powder with a Screw Conveyor
- Cooling Hot Bulk Materials Using Screw Conveyors
Problem Solvers for Heat Transfer Screw Processors
Filter Problem Solvers
Thermal Processor for Rogers Water Utilities Treatment Plant in Rogers, AR
KWS Environmental worked closely with facility engineers to replace the existing thermal processor with a…
Read MoreHollow Flight Thermal Processor for Cooling Activated Carbon for ADA Carbon in Coushatta, LA
KWS designed the thermal processor with the ability to handle the heat load while meeting capacity…
Read MoreSpecial Thermal Processor for Cooling Activated Carbon
ADA Carbon Solutions needed a solution for conveying and cooling high temperature activated carbon.
Read MoreStainless Steel Thermal Screw Processors for Cooling and Conveying Wood Biomass Char
KWS designed a special screw feeder with hopper large enough to handle multiple batches. The screw feeder…
Read MoreStorage Hopper with Live Bottom Screw Feeder and Thermal Processors for Sludge Drying System at…
KWS and Komline Sanderson worked closely together to develop an efficient solution for converting…
Read MoreShaftless Screw Conveyors and Thermal Processor for Elevated Temperature Gasification Project
KWS utilized temperature-resistant alloys to maintain high yield strengths and corrosion resistance at…
Read More
KWS engineers were able to use information provided by the Customer and design hollow flight screws that…
Read MoreCooling Food Product with Thermal Screw Processor
Solazyme, one of the leading global innovators in the industry of renewable oils, needed a solution for…
Read More
