KWS Manufacturing Company, LLC

Bottom Ash

Boiler Ash · Furnace Ash · Coal Ash · Incinerator Bottom Ash

Bottom ash is the coarse, granular material that remains after the combustion of coal or waste in boilers and incinerators. It consists of hard, abrasive particles such as sand, glass, and metal oxides. The material is dense, angular, and often wet when collected, which can lead to handling challenges such as buildup and abrasion. KWS designs heavy-duty conveying systems with abrasion-resistant materials to ensure reliable, low-maintenance handling of bottom ash in power and waste facilities.

Bottom Ash - KWS Manufacturing Company, LLC

Overview

Chemical Formula

Inorganic residue primarily composed of silicates, alumina, and metal oxides (varies by source)

Common Names

Boiler Ash Furnace Ash Coal Ash Incinerator Bottom Ash

Common Forms

Granular Coarse Ash Slag Particles

Applications

  • Cement and concrete production
  • Road base and construction aggregate
  • Landfill cover and embankment fill
  • Metals recovery and waste processing

Material Characteristics

Property Value / Description
Common Forms Granular, Coarse Ash, Slag Particles
Bulk Density 70–100 lb/ft³ (varies with composition and moisture)
Flow Behavior Free-flowing when dry; sticky and cohesive when wet
Abrasiveness Very High causes significant wear on metal surfaces
Corrosiveness Moderate may contain chlorides, sulfates, or acids
Dust Potential Moderate dry ash can create airborne dust and visibility hazards

Handling Challenges

  • Severe abrasion and equipment wear from coarse, angular particles
  • Material buildup and sticking in wet handling systems
  • Corrosion from chemical residues and moisture exposure
  • Plugging and bridging in hoppers and discharge points
  • Dust and safety hazards during dry conveying and transfer

Summary

Bottom ash requires conveying and storage systems designed for dense, abrasive, and moisture-variable materials. KWS Manufacturing provides engineered solutions—including drag conveyors, screw conveyors, and submerged ash conveyors—constructed from wear- and corrosion-resistant materials for long-lasting performance.

With extensive experience handling coal combustion and waste-to-energy byproducts, KWS ensures efficient, durable, and safe operation for bottom ash handling systems.

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