Recycled Plastic Pellets
Regrind Pellets · Reprocessed Resin · PCR Pellets
Recycled plastic pellets are produced by processing post-consumer or post-industrial plastic waste into reusable resin feedstock. The material is commonly supplied as uniform pellets for molding, extrusion, and compounding operations. While generally free-flowing, recycled pellets may contain fines, irregular particles, or mixed resin components that can affect flow characteristics. KWS designs conveying systems that ensure reliable material flow, minimize pellet degradation, and maintain product quality throughout processing.
Overview
Chemical Formula
Common Names
Common Forms
Applications
- Plastic molding and extrusion operations
- Packaging and consumer products
- Construction and industrial products
- Automotive and transportation components
- Sustainable manufacturing and recycled-content products
Material Characteristics
| Property | Value / Description |
|---|---|
| Common Forms | Pellets, Reprocessed Resin, Blended Recycled Plastic Feedstock |
| Bulk Density | 30-45 lb/ft³ (depends on polymer type and pellet geometry) |
| Flow Behavior | Free-flowing and generally non-cohesive |
| Abrasiveness | Low Plastic materials are gentle on conveying surfaces |
| Corrosiveness | Not Corrosive |
| Dust Potential | Moderate Fines and pellet fragments may be generated during handling |
Handling Challenges
- Segregation of pellet sizes and mixed resin materials
- Generation of fines from excessive mechanical handling
- Material contamination affecting product quality
- Bridging or inconsistent flow caused by irregular recycled content
- Static electricity buildup during conveying operations
Summary
Recycled plastic pellets require conveying and storage systems designed for free-flowing polymer materials while preserving pellet integrity and product quality. KWS Manufacturing provides engineered solutions—including screw conveyors, drag conveyors, and feeders—that ensure reliable flow, minimize degradation, and support efficient recycling operations.
With extensive experience handling recycled plastics, virgin resins, and polymer compounds, KWS ensures efficient, dependable, and low-maintenance performance for recycled plastic pellet handling systems.
