KWS Manufacturing

Calculating Pneumatic Actuator Air Consumption

Question

We are designing a system that includes several pneumatic slide gates. My slide gates fit a 12-inch screw conveyor. I have 70-psi plant pressure and want each gate to open and close in 2 seconds. What is the air usage in SCFM for pneumatic actuators?

Slide Gates Control Discharge of Bulk Materials from Hoppers, Bins, Silos or Conveyors

Slide Gates Control Discharge of Bulk Materials from Hoppers, Bins, Silos or Conveyors

Answer

All machines need some form of energy to complete their tasks. In this case, pneumatic actuators use the pressure of air to perform work. There are several different types of pneumatic actuators, but the most commonly employed for slide gates utilize a single piston rod.

The air demand (SCFM) (standard cubic feet per minute) is used to represent the amount of air required to operate your pneumatic actuator.

A few variables are needed to calculate our SCFM value: Piston area (in2) or πr2 with r being radius of cylinder bore, stroke length (in), compression ratio (Table 1), and stroke time or the amount of time for cylinder to fully open or close (sec).

Pneumatic Actuator Table

KWS standard 12-inch flat pneumatic slide gates are equipped with a 2-inch diameter bore x 14-inch stroke pneumatic cylinder. Using Table 1 insert your variables in the air demand (SCFM) equation.

Piston Speed & Area

Compression Ratio = 5.8 (from Table 1 above for 70-psi inlet pressure)

Now, plug this information into the equation below –

Air Demand Formula
Pneumatic Actuators Use Air Pressure to Open and Close Gates

Pneumatic Actuators Use Air Pressure to Open and Close Gates

Bulk Materials are Diverted to One Side of the Other to Feed Multiple Processes

Bulk Materials are Diverted to One Side of the Other to Feed Multiple Processes

Air Demand is Easily Calculated Based on Piston Area, Piston Speed, and Compression Ratio

Air Demand is Easily Calculated Based on Piston Area, Piston Speed, and Compression Ratio

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